Manufacturing
Precision pallet programs for the production floor, automation systems, lean operations, and beyond
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Pallets for Every Stage of Manufacturing
From raw material receiving to WIP movement to finished goods shipping, we cover every pallet touchpoint in your manufacturing operation
Production Line Integration
Pallets that meet exact dimensional tolerances for automated conveyor systems, robotic palletizers, and AS/RS warehouse systems. Consistent sizing eliminates jams, reduces downtime, and keeps your production lines flowing at maximum throughput. Our precision-graded pallets integrate seamlessly with modern manufacturing automation.
Raw Material Receiving
Incoming raw materials arrive on pallets from suppliers worldwide. We provide inspected, clean pallets for your receiving docks, manage the return or recycling of supplier pallets, and help you standardize inbound pallet specifications to reduce handling variability on your production floor.
Finished Goods Shipping
Your products deserve pallets that protect them through the entire shipping journey — from your dock to the end customer. We provide grade-specific pallets matched to your product weight, fragility, destination, and customer requirements. Branded pallets available for premium product lines.
Return-Trip Recycling
Close the loop on your pallet waste. We collect used pallets from your customers and distribution partners, repair and recycle them, and return them to your supply chain. This circular program reduces virgin pallet purchases, eliminates disposal costs, and provides sustainability data for your ESG reporting.
Work-In-Progress (WIP) Pallets
Pallets used within your facility to move work-in-progress between production stations. These pallets need to be consistent, clean, and compatible with your internal material handling equipment. We supply dedicated WIP pallet inventories that stay within your facility.
Quality Control & Inspection
Every pallet we supply for manufacturing applications passes our enhanced inspection protocol. Beyond standard grading, manufacturing pallets are checked for dimensional accuracy, weight consistency, nail protrusion, surface smoothness, and automation compatibility markers.
Lean Manufacturing & Pallets
Our pallet programs integrate with lean manufacturing principles to eliminate waste, reduce inventory, and improve flow throughout your operation.
Just-In-Time (JIT) Delivery
Eliminate on-site pallet storage by receiving exactly what you need, exactly when you need it. Our JIT program maintains a reserved inventory buffer at our facility and delivers on your production schedule — daily, every-other-day, or weekly depending on your consumption rate.
Kanban Pallet Management
We integrate with your kanban system using visual trigger signals for reorder. When your pallet inventory hits a predefined minimum level, we receive automatic notification and deliver replacement pallets within 24 hours. No manual ordering required.
Single-Piece Flow Support
For production lines using single-piece flow, we provide uniform pallets that move through your process without variation. Consistent pallet dimensions mean consistent station-to-station flow with zero adjustments needed.
5S Pallet Organization
We help implement 5S principles in your pallet storage areas: Sort (remove non-essential pallets), Set in Order (organize by size/grade), Shine (maintain clean condition), Standardize (consistent grading), Sustain (regular audits and rotation).
Value Stream Mapping
Our team maps the pallet flow through your entire value stream — from raw material receiving through production to finished goods shipping. We identify waste (excess handling, unnecessary storage, quality defects) and recommend improvements.
Continuous Improvement (Kaizen)
We schedule quarterly reviews with manufacturing partners to analyze pallet consumption data, identify improvement opportunities, and implement changes. Our goal is to continuously reduce your pallet costs and improve quality year over year.
Manufacturing-Grade Quality Specifications
Our quality standards for manufacturing pallets go beyond standard grading. Here are the specifications we measure, the methods we use, and the frequencies we inspect.
| Standard | Specification | Method | Frequency |
|---|---|---|---|
| Dimensional Accuracy | +/- 1/4" on length, width, and height | Calibrated steel tape measure at 3 points per dimension | Every pallet for automation-grade; sample (1 in 10) for standard |
| Weight Consistency | +/- 5 lbs of target weight | Digital floor scale (certified annually) | Sample basis (1 in 20 pallets per batch) |
| Nail Protrusion | Zero nails protruding more than 1/16 inch | Visual and tactile inspection of all surfaces | Every pallet — zero tolerance |
| Board Integrity | No through-cracks, no broken boards, no delamination | Visual inspection and stress test (200 lb point load) | Every pallet |
| Stringer/Block Integrity | No through-cracks at notch points, no cross-grain splits | Visual inspection of all stringer faces and notch areas | Every pallet |
| Moisture Content | Below 20% for standard, below 19% for kiln-dried | Pin-type moisture meter at 3 random board locations | Sample basis (1 in 50 pallets per batch) |
| Fork Entry Clearance | Minimum 3.25" opening for standard forks | Calibrated gap gauge | Every pallet for automation-grade |
| Surface Contamination | No chemical stains, oil, biological matter, or foreign debris | Visual inspection under adequate lighting | Every pallet for food-grade and pharma-grade |
Serving 10 Wichita Manufacturing Sectors
We understand the specific needs of each manufacturing sector in the Wichita area and tailor our pallet programs accordingly
Aviation & Aerospace
Industry employs 40,000+ in Wichita metroWichita is the Air Capital of the World. We serve aviation manufacturers including parts suppliers, assembly operations, and MRO (Maintenance, Repair, Overhaul) facilities with precision pallets designed for sensitive components.
Custom-engineered pallets with foam inserts, tie-down points, ESD protection options, and full traceability documentation.
Food Processing
$10B+ annual food processing output in KansasKansas is a major food processing hub for meat, grain products, bakery items, and dairy. We provide FDA-friendly, chemical-free pallets for food-grade operations with FSMA documentation and clean handling chain.
Clean Grade A pallets, ISPM-15 heat treatment, food-safe accessories, and dedicated clean storage and transportation.
Metal Fabrication
Wichita is a major metal fabrication centerHeavy steel, aluminum, and metal products require extra-strong pallet construction to handle concentrated loads that would crush standard pallets. Our heavy-duty hardwood pallets are rated for 4,000-6,000+ lbs.
All-hardwood heavy-duty pallets with reinforced 3x4 or 4x4 stringers, bolt-through joints, and anti-split plates rated for 4,000+ lbs.
Plastics & Composites
Growing sector in Kansas manufacturingPlastic and composite manufacturers need clean, consistent pallets for sensitive materials and finished products. Contamination from dirty pallets can ruin entire production batches of plastic pellets or composite layups.
Grade A pallets with tight board spacing, anti-contamination inspection, and dedicated clean storage. Closed-deck options for pellets.
Oil & Gas Equipment
Kansas produces 40M+ barrels of crude oil annuallyKansas has significant oil and gas operations in the western part of the state. Equipment manufacturers need heavy-duty pallets for valves, fittings, pipe, and drilling equipment that withstand field conditions.
Heavy-duty hardwood pallets with weather treatment, bolt-down capability, and oversized formats for large equipment components.
Medical Device Manufacturing
Growing medtech sector in KansasMedical device manufacturers require clean, traceable pallets that meet FDA 21 CFR Part 820 quality system requirements. Our food-safe processing and documentation standards meet medical device supply chain needs.
New or premium Grade A pallets with batch traceability, clean handling documentation, and contamination-free processing.
Chemical Manufacturing
Major chemical distribution hub in central KansasChemical manufacturers need pallets rated for hazardous materials, compatible with drum and IBC container formats, and compliant with ISPM-15 for international chemical shipments.
Chemical-rated pallets in 42x42 and 48x48 formats, spill containment options, ISPM-15 certification for export.
HVAC & Mechanical Equipment
Significant HVAC manufacturing presence in WichitaHVAC manufacturers and distributors need oversized pallets for air handling units, condensers, furnaces, and ductwork. Standard pallets are too small — custom oversized builds are the norm.
Custom oversized pallets up to 96x60, heavy-duty construction, crating-grade lumber for high-value units.
Packaging & Printing
Supporting Kansas manufacturing and agriculturePackaging and printing companies need clean, flat pallets for paper rolls, corrugated stock, labels, and finished packaging products. Smooth surfaces prevent product damage and imprinting.
Grade A pallets with smooth top deck, no protruding nails, and tight board spacing for paper roll stability.
Electronics & Technology
Growing tech manufacturing in KansasElectronics manufacturers need ESD-safe (electrostatic discharge) pallet options, clean surfaces for sensitive components, and precise dimensions for automated handling systems.
ESD-treated pallets, clean Grade A, precision-graded for automation, custom foam inserts for fragile electronics.
Manufacturing Applications We Serve
Robotic Palletizing
Precision pallets for automated robotic palletizing cells. Tight dimensional tolerances ensure the robot arm places products accurately on every pallet. Block pallets with consistent height profiles recommended.
Conveyor Systems
Pallets designed to flow smoothly through roller, chain, and belt conveyor systems. Smooth bottom surfaces, consistent weight, and standard dimensions prevent jams, sensor errors, and line stoppages.
AS/RS Integration
Pallets meeting the stringent requirements of Automated Storage and Retrieval Systems. Full 4-way entry block pallets with tight tolerances, consistent weight, and documented specifications matching your crane system.
AGV Compatible
Pallets optimized for Automated Guided Vehicles with consistent fork pocket dimensions, standard lifting points, and predictable weight for safe AGV transport through your facility.
Cleanroom Compatible
Pallets processed for cleanroom or controlled environment use. Low-particle construction, clean handling, sealed packaging for transport, and documentation for cleanroom entry protocols.
Assembly Line WIP
Work-in-progress pallets for moving assemblies between production stations. Consistent dimensions, custom dividers or foam inserts, and color coding for visual management on the production floor.
Paint Line / Coating
Pallets for products entering paint lines or coating operations. Clean surfaces prevent contamination. Heat-resistant options available for pallets passing through curing ovens.
CNC / Machine Shop
Heavy-duty pallets for raw metal stock, machined components, and heavy castings. Hardwood construction rated for concentrated loads. Magnetic-compatible for metal parts handling.
Pharmaceutical Production
FDA-compliant pallets for pharmaceutical manufacturing. Chemical-free processing, batch traceability, clean storage, and documentation meeting 21 CFR Part 820 quality system requirements.
Packaging Lines
Pallets feeding into automated packaging and stretch wrapping equipment. Standard dimensions for wrapper compatibility, smooth surfaces for label application, and consistent stacking profile.
Quality Hold / Quarantine
Dedicated pallets for quality hold and quarantine areas. Color-coded or marked pallets that are visually distinct from production pallets to prevent accidental release of non-conforming product.
Shipping Dock Staging
Pallets for staging finished goods at shipping docks. Mixed-grade programs that match pallet quality to shipment destination — Grade A for premium customers, Grade B for standard, and economy for one-way shipments.
JIT Pallet Delivery Programs
Manufacturing operations cannot afford to run out of pallets, but storing thousands of pallets on-site wastes valuable floor space that could be used for production, inventory, or shipping. Our Just-In-Time delivery program solves both problems simultaneously.
We maintain a reserved inventory buffer at our facility matched to your weekly consumption rate, plus a safety stock buffer for demand variability. Deliveries are scheduled to arrive precisely when you need them, maintaining a lean on-site inventory that never runs dry.
Our JIT program includes automatic reorder triggers, emergency same-day fulfillment capability, real-time inventory visibility through our partner portal, and quarterly consumption reviews to adjust volumes as your production needs change. Your production line never stops for lack of pallets.
Consumption Analysis
We study your weekly pallet usage patterns, production schedule, seasonal variations, and planned capacity changes to establish baseline volumes and safety stock requirements.
Inventory Buffer
We reserve pallets at our facility equal to 2-3 weeks of your consumption as a safety buffer. This inventory is tagged to your account and not available for other customers.
Scheduled Deliveries
Regular deliveries arrive at your dock on the exact days and times that match your production flow. Daily, every-other-day, or weekly schedules available based on your consumption rate.
Continuous Adjustment
We monitor your consumption trends and adjust buffer volumes automatically. Quarterly reviews identify optimization opportunities and incorporate planned production changes.
Emergency Protocol
If an unexpected production spike creates immediate pallet demand, our emergency fulfillment protocol delivers additional pallets within 4 hours during business hours.
New vs. Recycled Pallets for Manufacturing
| Factor | New Pallets | Recycled (Grade A) |
|---|---|---|
| Cost per unit | $10 - $15 | $4 - $7 |
| Dimensional consistency | Excellent | Excellent (precision-inspected) |
| Load capacity (dynamic) | 2,500 - 2,800 lbs | 2,200 - 2,500 lbs |
| Automation compatible | Yes | Yes (tolerance-checked) |
| ISPM-15 available | Yes | Yes (fresh treatment) |
| Lead time | 3-5 business days | Same/next day |
| Environmental impact | High (virgin lumber) | Low (80% less CO2) |
| Appearance | Perfect (new wood) | Like-new (Grade A standard) |
| Weight consistency | Excellent (+/- 3 lbs) | Very good (+/- 5 lbs) |
| Nail quality | New ring-shank nails | Inspected, flush nails guaranteed |
Ready to Optimize Your Manufacturing Pallet Program?
Let our team design a manufacturing-specific pallet program that integrates seamlessly with your production operations, automation systems, and lean principles. Free facility assessment, value stream analysis, and consultation included.